Catalog

I Essential Differences Between PLC and Microcontrollers

(1) PLCis a mature control system composed of microcontrollers, and is the product of mature and stable microcontroller application system. It has a strong universality.

(2) Microcontrollers can constitute a variety of application systems, and have a wider range of use. As for Microcontrollers, it is only an integrated circuit and can only be applied with other components and software.
(3) From the view of engineering use, it's convenient for the single project or the project with few repetitions to use PLC. Because it has a high success rate, a good reliability. However, the cost is high.

(4) For large scale supporting projects, the adoption of SCM system(Supply Chain Management system) has the advantages of low cost and high efficiency, but it requires considerable research and development strength and industrial experience to make the stytem stable.     

What Is a Supply Chain Management System?    

II Characteristic and Functions of PLC

In essence, PLC is a set of Microcontroller (the range of Microcontroller is wide) system. But PLC also has its characteristic: 

PLC widely uses the ladder diagram to replace the computer language, and has certain advantage to the programming. You can regard the ladder diagram as computer language such as assembly, though they have a different using range. Generally the PLC transform your ladder diagram into C or assembly language(determined by the CPU used by the PLC), and then use the assembly or C to compile into machine code. the PLC only runs machine code. The ladder diagram just makes it easier for the user to use.
As what have said, MCS-51 MCU can also be used for PLC production, but only for 8-bit CPU in some advanced applications, such as a lot of calculation (including floating point operation), embedded systems (now UCOS can also be transplanted to MCS-51), and it;s just a little powerless working, but with DSP can meet the general requirements.In addition, by using trapezoid graph programming, we can convert the trapezoid graph to C51 and compile it with KEIL's C51. We can also find that different types of PLC will choose different CPU, in fact, the PLC is a complete set of single-chip computer system.  

Internal Structure of MCS-51

Of course, you can also use MCU directly to develop control system, but it has quite a high requirement for developers(it's not general level can be competent),like the long development cycle, high cost, and you need to do experiments for some large system.The printed circuit board requires a very high cost, and you could use the emulator or experimental board to replace it, , but it;s just verify the feasibility of hardware and software, and it can't mean that can be used in industrial control system. Because the requirements for industrial control system against interference is very high, and it requires stable first, rather than the first performance, so you have to experiment and improve your circuit board design again and again .When you solve the above problems, you will find that you have made a PLC.

In fact, it is not a mystery to see PLC. PLC is very simple, and the functions of its internal CPU except speed are inferior to the ordinary Microcontroller. Usually, PLC uses 16 or 32 bit CPU, with 1 or 2 serial channels to communicate with the outside world, and a timer can be provided inside. If you want to improve its reliability , you can add a watchdog timer .

PLC Components and Their Functions

In addition, the key technology of PLC lies in the internal solidification of a program that can explain the trapezoidal graph language and the auxiliary communication program. For simple applications, which usually operate as independent controllers, there is no need to exchange information with the outside world, just internal solidification of programs that can interpret the language of the trapezoid diagram.In fact, the main job of designing PLC is to develop program to explain the ladder diagram language. Single chip microcomputer can replace PLC completely now. In the past, due to the weak stability and anti-electromagnetic interference capability compared with PLC, the current single chip has achieved high stability and strong anti-interference capability, which has been replaced in some fields.

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Ordering & Quality

Photo	Mfr. Part #	Company	Description	Package	PDF	Qty
	PWR263S-20-3300F	Company:Bourns	Remark:RES SMD 330 OHM 1% 20W D2PAK	Package:TO-263-3, D²Pak (2 Leads + Tab), TO-263AB	PWR263S-20-3300F  Datasheet	In Stock:108 Inquiry	Inquiry
	MC68376BACAB25	Company:NXP / Freescale	Remark:IC MCU 32BIT 160QFP	Package:QFP	MC68376BACAB25  Datasheet	In Stock:78 Inquiry	Inquiry
	MPC8544CVTALFA	Company:NXP / Freescale	Remark:IC MPU MPC85XX 667MHZ 783FCBGA	Package:BGA	MPC8544CVTALFA  Datasheet	In Stock:69 Inquiry	Inquiry
	MK20DX256VLH7	Company:NXP / Freescale	Remark:IC MCU 32BIT 256KB FLASH 64LQFP	Package:64-LQFP	MK20DX256VLH7  Datasheet	In Stock:5060 Inquiry	Inquiry
	D2TO035CR0500FTE3	Company:Vishay Sfernice	Remark:RES SMD 0.05 OHM 1% 35W TO263	Package:TO-263-3, D²Pak (2 Leads + Tab), TO-263AB	D2TO035CR0500FTE3  Datasheet	In Stock:70 Inquiry	Inquiry
	MR055C223JAA	Company:AVX Corporation	Remark:CAP CER 0.022UF 50V X7R RADIAL	Package:Radial	MR055C223JAA  Datasheet	In Stock:167 Inquiry	Inquiry
	MPC8533EVTANG	Company:NXP / Freescale	Remark:IC MPU MPC85XX 800MHZ 783FCBGA	Package:783-BBGA, FCBGA	MPC8533EVTANG  Datasheet	In Stock:79 Inquiry	Inquiry
	MC9RS08KA1CPC	Company:NXP / Freescale	Remark:IC MCU 8BIT 1KB FLASH 8PDIP	Package:8-DIP (0.300", 7.62mm)	MC9RS08KA1CPC  Datasheet	In Stock:91 Inquiry	Inquiry
	MC68360ZQ25L	Company:Freescale Semiconductor - NXP	Remark:IC MPU M683XX 25MHZ 357BGA	Package:BGA	MC68360ZQ25L  Datasheet	In Stock:811 Inquiry	Inquiry
	K4S561632N-LC60	Company:SAMSUNG	Remark:consumer memory	Package:TSOP	K4S561632N-LC60  Datasheet	In Stock:15960 Inquiry	Inquiry